Manufacturing and Tooling
Tooling knows its service life, scrap has a cause, and the shop floor shares one plan.
For polymer and related manufacturing, where moulds, service life, and quality drive cost.
Where it hurts today
- Mould service life is tracked from memory — wear shows up as scrap.
- Tooling repairs and moves are recorded nowhere.
- Scrap is written off as one lump line, with no link to mould or cavity.
- Work center load lives in a separate spreadsheet.
Functional building blocks
Tooling register
Mould data sheet, cavities, location, and status. Removes: hunting for a mould around the shop.
Service life and counters
Shot-based usage with maintenance thresholds. Removes: running tooling past its service life.
Scrap with an address
Scrap write-off linked to tooling and work center. Removes: losses with no cause.
Work centers
Tooling tied to work centers and their load. Removes: the gap between the shop plan and actuals.
Shop floor roles
Ready-made role sets for production, quality, and the polymer line. Removes: handing out rights by hand.
Exports and dashboard
Tooling reports and a dashboard of fleet condition. Removes: collecting status from foremen.
End-to-end scenario
Tooling data sheet → assignment to a work center → shot-based usage → maintenance threshold → repair or replacement → scrap with a link → tooling fleet dashboard.
What implementation gives you
- Tooling no longer runs blind. Service life is counted in shots, not calendar days.
- Losses have an address. Scrap is linked to the mould, the cavity, and the work center.
- Maintenance is planned. The usage threshold is visible in advance.
- Fleet condition on one screen. Instead of walking the floor and asking around.
Where to start
- A register of critical tooling with data sheets.
- Shot counters on one group of moulds.
- Linked scrap write-off once the counters are running.
Training for this solution
Every solution comes with academy courses: the team learns the process, not the buttons. Courses run in Russian; some open only after sign-in.
Базовое производство: роли и контроль качества
For the shop floor: basic operations and quality control. Requires sign-in.
Спецпроизводство: полимеры, оснастка, обслуживание оборудования
For the polymer line: batches, tooling, maintenance. Requires sign-in.
Пользовательский курс по системе холдинга
For every user: interface and basic operations. Requires sign-in.
The section is assembled from platform modules already installed on this instance.
it_tooling
it_tooling_mrp
it_tooling_workcenter
it_tooling_scrap
it_tooling_dashboard
it_tooling_xlsx
it_equipment
it_equipment_data
it_polysan_meta
it_roles_mrp
it_roles_mrp_qc
it_roles_polymer