Manufacturing and Tooling
Tooling knows its service life, scrap has a cause, and the shop floor shares one plan.
For polymer and related manufacturing, where moulds, service life, and quality drive cost.
Where it hurts today
Mould service life is tracked from memory — wear shows up as scrap.
Tooling repairs and moves are recorded nowhere.
Scrap is written off as one lump line, with no link to mould or cavity.
Work center load lives in a separate spreadsheet.
What the solution is made of
Tooling register
Mould data sheet, cavities, location, and status. Removes: hunting for a mould around the shop.
Service life and counters
Shot-based usage with maintenance thresholds. Removes: running tooling past its service life.
Scrap with an address
Scrap write-off linked to tooling and work center. Removes: losses with no cause.
Work centers
Tooling tied to work centers and their load. Removes: the gap between the shop plan and actuals.
Shop floor roles
Ready-made role sets for production, quality, and the polymer line. Removes: handing out rights by hand.
Exports and dashboard
Tooling reports and a dashboard of fleet condition. Removes: collecting status from foremen.
End-to-end scenario
What you get
Service life is counted in shots, not calendar days.
Scrap is linked to the mould, the cavity, and the work center.
The usage threshold is visible in advance.
Instead of walking the floor and asking around.
Where to start
A register of critical tooling with data sheets.
Shot counters on one group of moulds.
Linked scrap write-off once the counters are running.
Training for this solution
Academy courses attached to this solution: the team learns the process, not the buttons.
Базовое производство: роли и контроль качестваafter sign-in
For the shop floor: basic operations and quality control. Requires sign-in.
For the polymer line: batches, tooling, maintenance. Requires sign-in.
Пользовательский курс по системе холдингаafter sign-in
For every user: interface and basic operations. Requires sign-in.
Modules of the platform already installed on this instance.
Shall we start with a pilot?
Tell us how the process works today — we will say what the pilot covers and what it will take.